The Tube Straightening Machine is known for its high precision and automation.It uses a CNC control system integrated with a touchscreen interface,allowing users to input tube parameters(like diameter and wall thickness)for automatic calculation of straightening force,reducing setup time.The machine is equipped with 7 sets of carbon steel straightening rolls,with polished surfaces to minimize scratching,suitable for materials like stainless steel,carbon steel,and copper tubes.During straightening,the roll sets can be adjusted independently to ensure even pressure distribution and prevent tube crushing or deformation.Safety features include light curtains and overload alarms to ensure operational safety.Its compact structure features a stainless steel casing for corrosion resistance,ideal for humid environments.It offers high operational efficiency with a straightening speed of 0-8 m/min and an accuracy of±0.1 mm,supporting continuous production.Furthermore,the servo drive system provides smooth power,with noise levels below 65 dB.Maintenance intervals are long,requiring only periodic lubrication and roll inspection,significantly reducing operating costs.
The technical specifications of the Tube Straightening Machine include:a maximum straightening diameter of 150 mm,a maximum length of 3000 mm,and an adjustable straightening speed of 0-8 m/min.The motor power is 30 kW,with a power requirement of 220V/50Hz or 380V/50Hz.The machine dimensions are 4000 mm×1000 mm×1000 mm,and it weighs 2000 kg,facilitating easy workshop layout.In terms of accuracy,the straightness tolerance is±0.1 mm,and the roundness tolerance is±0.05 mm.It has 7 sets of straightening rolls with a roll diameter of 120 mm,made from GCr15 bearing steel with a hardness of HRC 62.The control system uses a PLC and servo motors,supporting multi-program storage and remote monitoring.The cooling system is air-cooled to prevent overheating during prolonged operation.Environmental adaptability:operating temperature 5°C to 35°C,humidity≤75%.Optional features include a laser diameter gauge and automatic feeding machine to enhance inspection and automation capabilities.
The Tube Straightening Machine is widely applied in pipeline engineering,such as straightening tubes for oil,natural gas,and water systems to ensure sealing and flow efficiency.In automotive manufacturing,it is used for straightening exhaust system pipes and hydraulic lines,improving vehicle performance and safety.Applications in the furniture industry include straightening metal furniture frames,while the aerospace sector uses it for aircraft hydraulic and structural tubes.The machine is suitable for various materials,such as carbon steel(ASTM A106),stainless steel(316L),and aluminum alloy tubes.The straightened products are often used in bending,welding,and coating processes.In medical device manufacturing,straightening precision tubes ensures instrument accuracy.Its high adaptability and consistency help users improve product quality and reduce defects in subsequent processing,playing a crucial role in both high-end manufacturing and general industry.
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